Isolated RS-232 to RS-485 Converter

113306 - I-7520 CR

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The ICP DAS I-7520 CR is an industrial converter designed to convert serial RS-232 signals to RS-485, providing a simple and reliable connection between equipment using different serial interfaces.

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ICP DAS • Industrial Communication • Industrial Converters

ICP DAS I-7520 CR

Isolated RS-232 to RS-485 Converter
Reference / Model: I-7520 CR
Compact industrial converter for transparent RS-232 to RS-485 signal conversion, enabling equipment with an RS-232 interface to be integrated into robust, long-distance RS-485 industrial networks.
RS-232 → RS-485 – transparent serial interface conversion
3000 VDC – electrical isolation on the RS-232 side
300 to 115200 bps – wide communication speed range
Up to 1,200 m – RS-485 transmission at 9.6 kbps
Self-Tuner ASIC – automatic RS-485 direction control
-25 °C to +75 °C – designed for industrial applications

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The ICP DAS I-7520 CR is an industrial converter designed to convert serial RS-232 signals to RS-485, providing a simple and reliable connection between equipment using different serial interfaces.

It is particularly suitable where an RS-232 port on an industrial computer, PLC or other controller needs to communicate with devices installed on an RS-485 network.

RS-485 technology overcomes many of the limitations of RS-232, particularly in terms of transmission distance, networking capability and resistance to electromagnetic interference, making the I-7520 CR suitable for industrial and distributed systems.

Why Choose the ICP DAS I-7520 CR?

The I-7520 CR makes it possible to create long-distance industrial serial communication using conventional hardware equipped with RS-232. Conversion is transparent, simplifying integration without significant changes to existing hardware or software.

Longer distance: up to 1,200 m at 9.6 kbps using RS-485.
Multi-drop network: suitable for integrating multiple devices into an RS-485 network.
Isolation: 3000 VDC for increased system protection.
Self-Tuner: automatic RS-485 communication direction control.
Industrial environment: operation from -25 °C to +75 °C.

More Stable RS-232 to RS-485 Communication

RS-232 ports are widely used on industrial computers, controllers and automation equipment. However, they are generally intended for point-to-point communication over relatively short distances.

RS-485 uses differential signalling, providing improved electrical noise immunity and significantly greater transmission distances. The I-7520 CR performs this conversion transparently.

The specified maximum distance is 1,200 m at 9.6 kbps and 400 m at 115.2 kbps using Belden 9841 2P cable. Actual transmission distance may vary depending on cable, installation, communication speed and network conditions.

Isolation and Protection for Increased Reliability

The I-7520 CR provides 3000 VDC isolation on the RS-232 side, helping protect connected equipment against potential differences, ground loops and other undesirable electrical conditions in industrial installations.

RS-485 is also particularly suitable for industrial environments because differential signalling provides improved robustness against electromagnetic interference.

Self-Tuner ASIC – Automatic RS-485 Control

The integrated Self-Tuner ASIC automatically controls RS-485 transmission direction. This simplifies installation and eliminates the need for additional manual control of communication direction.

Typical Applications

• RS-232 to RS-485 network conversion.
• Industrial automation and machine control.
• PLCs and industrial computers.
• Data acquisition systems.
• Instrumentation and serial sensors.
• Long-distance communication networks.
• SCADA and remote monitoring systems.
• Industrial retrofit and system modernisation.
• Integration of serial equipment into multi-drop networks.

Technical Specifications

Model and Communication
ModelI-7520 CR
FunctionRS-232 to RS-485 Converter
RS-232TxD, RxD, GND
RS-485DATA+, DATA-
Baud Rate300 to 115200 bps
Self-Tuner ASICYes
Distance at 9.6 kbpsMax. 1,200 m
Distance at 115.2 kbpsMax. 400 m
Isolation and Protection
Isolation3000 VDC on RS-232 side
ESD ProtectionYes
Connections
RS-232 Connector9-Pin Female D-Sub
RS-485 ConnectorRemovable 10-Pin Terminal Block
LED IndicatorsPower / Communication
Power
Input Voltage+10 VDC to +30 VDC, non-isolated
Power Consumption1.2 W
Mechanical
CasingPlastic
Dimensions72 × 35 × 118 mm
InstallationDIN-Rail Mounting
Environment
Operating Temperature-25 °C to +75 °C
Storage Temperature-30 °C to +75 °C
Humidity10 to 90% RH, non-condensing
Technical Note — I-7520, I-7520A, I-7520R and I-7520AR
The isolation architecture of the I-7520 / I-7520A differs from that used in the I-7520R / I-7520AR. When power is supplied from a PLC or PC, the I-7520R / I-7520AR variants should be considered according to the system architecture in order to maintain the intended isolation.

ICP DAS I-7520 CR FAQ

What does the I-7520 CR do? It converts an RS-232 serial interface into RS-485, allowing devices using these different serial interfaces to communicate.
What is the maximum RS-485 communication distance? Up to 1,200 m at 9.6 kbps and up to 400 m at 115.2 kbps under the specified cabling conditions.
Does the I-7520 CR provide electrical isolation? Yes. It provides 3000 VDC isolation on the RS-232 side.
Is manual RS-485 direction control required? No. The integrated Self-Tuner ASIC automatically controls RS-485 communication direction.
What power supply is required? The I-7520 CR operates from +10 VDC to +30 VDC.
Can the I-7520 CR be DIN-rail mounted? Yes. Its compact DIN-rail design is suitable for installation in industrial control panels and automation systems.
ICP DAS I-7520 CR — RS-232 to RS-485 Conversion
A compact and robust solution for extending serial communication, integrating existing equipment and implementing RS-485 networks in industrial applications. Contact EMI for assistance with product selection, compatibility and integration.
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Isolated RS-232 to RS-485 Converter

Isolated RS-232 to RS-485 Converter

The ICP DAS I-7520 CR is an industrial converter designed to convert serial RS-232 signals to RS-485, providing a simple and reliable connection between equipment using different serial interfaces.